Handbuch vespa gts 250


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ISBN: 836370261
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DATEIGROSSE: 11,59

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Handbuch vespa gts 250

Manuals Brands VESPA Manuals Scooter GTS I. Workshop manual VESPA GTS I. Workshop Manual. Quick Links. Table of Contents. WORKSHOP MANUAL. Troubleshooting Troubleshooting 47 Troubleshooting hints Troubleshooting procedure Related Manuals for VESPA GTS I. Scooter VESPA GTS Datasheet 1 page. Scooter VESPA GTS Owner's Manual 90 pages. Summary of Contents for VESPA GTS I. Page 1 WORKSHOP MANUAL Vespa GTS I. Page 2 WORKSHOP MANUAL Vespa GTS I. The descriptions and illustrations given in this publication are not binding.

While the basic specifications as described and illustrated in this booklet remain unchanged, PIAGGIO-GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or construction reasons.

Page 3 WORKSHOP MANUAL Vespa GTS I. Spa to be used by the workshops of Piaggio- Gilera dealers. This manual is addressed to Piaggio service mechanics who are supposed to have a basic knowledge of mechanics principles and of vehicle fixing techniques and procedures. Page 8: Safety Rules Vespa GTS I. Characteristics This section describes the general specifications of the vehicle. Rules This section describes general safety rules for any maintenance operations performed on the scooter.

Safety rules - If work can only be done on the vehicle with the engine running, make sure that the premises are well ventilated, using special extractors if necessary; Page 9 Vespa GTS I. Page Electrical System Vespa GTS I. Characteristics Engine DATA Specification Desc.

Page Wheels And Tyres Vespa GTS I. Characteristics Specification Desc. Page Table Of Contents Vespa GTS I. Page 13 Vespa GTS I. Characteristics Name Torque in Nm rear wheel axle nut. Page Assembly Clearances Vespa GTS I. Page 15 Vespa GTS I. Characteristics Cylinder - piston assy. ENGINE COUPLING CATEGORY Name Initials Cylinder Piston Play on fitting Cylinder Page 16 Vespa GTS I. Page 17 Vespa GTS I.

Characteristics Measurement "A" to be taken is a value of piston re-entry, it indicates by how much the plane formed by the piston crown falls below the plane formed by the top of the cylinder. The further the piston falls inside the cylinder, the less the base gasket to be applied to recover the compression ratio and vice versa. Page 18 Vespa GTS I. Page 19 INDEX OF TOPICS TOOL OOLING Page 20 Vespa GTS I. Page 21 Vespa GTS I. Tooling Stores code Description Y Front suspension service tool Y Punch Y Punch Y Wrench for steering tube ring nut Y Support base for checking crank- shaft alignment Y Air heater support TOOL - Page 22 Vespa GTS I.

Tooling Stores code Description Y Air heater Y Oil pressure gauge Y Crankcase splitting strip Y Sheath for driven pulley fitting Y Punch for assembling valve seal rings Y Mity-Vac vacuum operated pump TOOL - Page 23 Vespa GTS I. Tooling Stores code Description Y Stroboscopic light for timing con- trol Y Digital multimeter Y Digital rev counter Y Single battery charger Y Multiple battery charger TOOL - Page 24 Vespa GTS I. Tooling Stores code Description Y Magnetic support for dial gauge Y 32 x 35 mm adaptor Y 42 x 47 mm adaptor Y 52 x 55 mm adaptor Y 20 mm guide Y 25 mm guide Page 25 Vespa GTS I.

Tooling Stores code Description Y 22 mm guide Y 28 x 30 mm adaptor Y Adaptor handle Y Valve cotters equipped with part removal tool Y adapter for valve removal tool TOOL - Page 26 Vespa GTS I. Tooling Stores code Description Y Piston fitting band Y 15 mm guide Y driven pulley lock wrench Y Driven pulley roller casing fitting punch Y Piston fitting fork TOOL - Page 27 Vespa GTS I.

Page 28 Vespa GTS I. Tooling Stores code Description Y 30 mm guide Y Hub cover support stud bolt set Y Exhaust fumes analyser Y Piston position check support Y Scooter diagnosis and tester Y H. Page 29 Vespa GTS I. Page 30 Vespa GTS I. Page 31 Vespa GTS I. Tooling Stores code Description Y I. ENGINE - ABS SOFT- WARE Y Reprogramming kit for scooter diagnosis tester TOOL - Page 32 Vespa GTS I.

Tooling TOOL - Page Maintenance Chart Vespa GTS I. Maintenance Maintenance chart EVERY 2 YEARS Action Coolant - change Brake fluid - change AFTER 1, KM Action Safety locks - check Throttle lever - adjustment Engine oil - change Electrical system and battery - check Page 35 Vespa GTS I. Page Checking The Spark Advance Vespa GTS I. Maintenance Action Air filter - cleaning Air filter belt compartment - check Engine oil - change Valve clearance - check Electrical system and battery - check Coolant level - check Brake fluid level - check Engine oil - replacement Page Spark Plug Vespa GTS I.

Maintenance - Refit the plastic cap on the flywheel cover. Page 38 Vespa GTS I. Maintenance -Adjust the distance if necessary by bending the side electrode very carefully. In case of anomaly as described before replace the spark plug with another of the recommended type; - Fit the spark plug with the correct inclination and manually screw it all the way down, then use the special spanner to tighten it.

Page Air Filter Vespa GTS I. Maintenance -Screw up the oil dipstick again and make sure it is locked properly into place. Page Engine Oil Vespa GTS I. Maintenance 6. Remove the filtering element and clean it with wa- ter and shampoo; then dry it with a clean cloth and short blasts of compressed air.

Page 41 Vespa GTS I. Maintenance Replacement At 1, km and after every 10, km, the oil and the filter must be changed. Page Engine Oil Filter Vespa GTS I. Maintenance 1. Place the vehicle on its centre stand and on flat ground.

Page Checking The Ignition Timing Vespa GTS I. Page Braking System Vespa GTS I. Maintenance Braking system Level check The brake fluid tanks for the front and rear brakes are located on the pumps under the handlebar cover. Proceed as follows: - Remove the brake pump cover - Rest the vehicle on its centre stand with the han- dlebars perfectly horizontal; Page Headlight Adjustment Vespa GTS I. Maintenance For refitting purposes carry out the operations in the reverse order from the removal operation and respect the tightening torque of the tank cover screws.

CAUTION MAKE SURE THE BRAKE FLUID DOES NOT GET INTO YOUR EYES OR ON YOUR SKIN OR CLOTHES. Page 46 Vespa GTS I. Maintenance 3. THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS REGARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS. REFER TO THE STATUTORY REGU- LATIONS IN FORCE IN EVERY COUNTRY WHERE THE vehicle IS USED. Page 48 Vespa GTS I.

Troubleshooting This section makes it possible to find the solutions to use in troubleshooting. For each breakdown, a list of the possible causes and respective interventions is given. Page 49 Vespa GTS I. Check that the brake discs are not worn, scored or warped.

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