Werkstatthandbuch yamaha mt 03



ISBN: 315137211


Werkstatthandbuch yamaha mt 03

Manuals Brands Yamaha Manuals Motorcycle MT Service manual Yamaha MT Service Manual. Quick Links. See also: Owner's Manual. Table of Contents. Chapters Table of Contents 6 Special Tools 22 Periodic Checks and Adjustments 88 Chassis Engine Cooling System Fuel Injection System Related Manuals for Yamaha MT Motorcycle Yamaha MT Service Manual pages.

Motorcycle Yamaha MT07 Owner's Manual pages. First edition, February All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Italia S. Printed in Italy Page 3 EAS NOTICE This manual was produced by the Yamaha Motor Italia S.

It is not possible to include all the knowledge of a mechanic in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha ve- hicles should have a basic understanding of mechanics and the techniques to repair these types of vehicles. Page 4: How To Use This Manual EAS HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic.

Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. Page 5: Symbols EAS 1. Serviceable with engine mounted SYMBOLS 2. Filling fluid 3. Lubricant The following symbols are used in this manual 4. Special tool for easier understanding. Tightening torque 6. Wear limit, clearance NOTE: 7. Engine speed The following symbols are not relevant to every 8.

This information will be needed to order spare parts. Page Features FEATURES EAS FEATURES EAS OUTLINE OF THE FI SYSTEM The main function of a fuel supply system is to provide fuel to the combustion chamber at the opti- mum air-fuel ratio in accordance with the engine operating conditions and the atmospheric temper- ature.

Page Fi System FEATURES EAS FI SYSTEM The fuel pump delivers fuel to the injector via the fuel filter. The pressure regulator maintains the fu- el pressure that is applied to the injector at kPa 3. Tachometer 2. Red zone The electric tachometer allows the rider to mon- itor the engine speed and keep it within the ide- al power range. Page 14 FEATURES Odometer, tripmeter modes Clock mode 1. Clock 2. Page 15 FEATURES Self-diagnosis devices ECA CAUTION: If the display indicates an error code, the vehicle should be checked as soon as pos- sible in order to avoid engine damage.

Page Important Information 5. Keep all parts away from any source of fire. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but When installing oil seals, lubricate the oil seal lips with a light coat of lithium-soap-based grease.

Oil bearings liberally when installing, if appropriate. NOTE: 1. Page Special Tools SPECIAL TOOLS EAS SPECIAL TOOLS The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools or im- provised techniques.

Special tools, part numbers or both may differ depending on the country. When placing an order, refer to the list provided below to avoid any mistakes. Illustration pages Pressure gauge Fuel pressure adapter Radiator cap testerRadiator cap tester adaptor Radiator cap tester adapter Radiator tester adapter Thickness gauge Valve spring compressor attachmentValve spring compressor Illustration pages Universal clutch holderCrankcase separating tool Crankshaft installer pot Crankshaft installer bolt Adapter Spacer crankshaft installer Middle driven shaft bearing driver Mechanical seal installer Tightening torque specifications for spe- cial components or assemblies are provided for each chapter of this manual.

To avoid warpage, tighten multi-fastener assemblies in a criss- cross pattern and progressive stages until the specified tightening torque is reached. Page Cooling System Diagrams COOLING SYSTEM DIAGRAMS EAS COOLING SYSTEM DIAGRAMS Page 52 COOLING SYSTEM DIAGRAMS 1. Water jacket joint 2. Water pump outlet hose 3. Water pump outlet pipe 4. Water pump A. From the radiator B. To the cylinder Page 53 COOLING SYSTEM DIAGRAMS Page 54 COOLING SYSTEM DIAGRAMS 1.

Fast idle plunger outlet hose 2. Coolant reservoir hose 3. Coolant reservoir breather hose 4. Radiator cap 5. Radiator 6. Coolant reservoir cap 7. Coolant reservoir 8. Radiator outlet hose 9. Water pump Radiator fan Oil delivery hose 2 2. Oil strainer 3. Oil delivery hose 1 4. Oil tank Oil delivery pipe 2 2. Oil delivery pipe 1 3. Oil filter 4. Oil pump Oil delivery pipe 2 3. Oil pump rotor 1 5. Oil pump rotor 2 6.

Main axle 7. Oil delivery pipe 3 A. To oil tank Camshaft 2. Main axle 5. Drive axle 6. Crankshaft Page Cable Routing CABLE ROUTING CABLE ROUTING Page 66 CABLE ROUTING WARNING Proper cable and lead routing are essential to insure safe motorcycle operation. Clutch cable 2. Throttle cables 3. Front brake hose 4.

Front brake light switch lead 5. Plastic band 6. Right handlebar switch lead 7. Piece connecting and plastic band 8. Page 67 CABLE ROUTING Page 68 CABLE ROUTING 1. Plastic band 2. Front brake light switch lead 3. Meter assembly lead 4.

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