Piaggio mp3 500 lt business bedienungsanleitung


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ISBN: 939069285
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DATEIGROSSE: 6,46

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Piaggio mp3 500 lt business bedienungsanleitung

Manuals Brands PIAGGIO Manuals Scooter MP3 i. SPORT Service station manual PIAGGIO MP3 i. SPORT Service Station Manual. Quick Links. Table of Contents. SERVICE STATION MANUAL. Troubleshooting INDEX OF TOPICS 53 Troubleshooting Procedure Related Manuals for PIAGGIO MP3 i. SPORT Scooter PIAGGIO MP3 ie User Manual pages. Scooter PIAGGIO MP3 LT i.

Series Manual Abs - asr system pages. Summary of Contents for PIAGGIO MP3 i. SPORT Page 1 SERVICE STATION MANUAL 1Q EN MP3 i. The availability of each model should be checked at the official PIAGGIO sales network. All rights reserved.

Reproduction of this publication in whole or in part is prohibited. Spa to be used by the workshops of Piaggio dealers. It is assumed that the user of this manual for maintaining and repairing Piaggio vehicles has a basic knowledge of mechanical principles and vehicle repair technique procedures.

Page 7: Safety Rules Even though the latter contains no asbestos, inhaling dust is harmful. Maintenance rules - Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or non-conforming spares may damage the vehicle.

Page 8: Vehicle Identification MP3 i. These num- bers must always be indicated on spare parts re- quests. Page 9: Dimensions And Mass MP3 i. Electric Electric starter Ignition Highly efficient electronic inductive ignition, integrated with the injection system, with variable advance, separate HV coil and double spark plug. Ignition advance Page Wheels And Tyres MP3 i. Page 12 MP3 i. Page Crankcase And Crankshaft MP3 i. HEIGHT TO MEASURE THE PISTON Specification Desc.

Page Piston Rings MP3 i. Page 16 MP3 i. Page Specific Tooling MP3 i. Page 18 MP3 i. Page 19 MP3 i. Page Index Of Topics INDEX OF TOPICS TOOL OOLING Page Specific Tools MP3 i. Page 22 MP3 i. Page 23 MP3 i. Page 24 MP3 i. Page 25 MP3 i. Page 26 MP3 i. Page 27 MP3 i. Page 28 MP3 i. Page 29 MP3 i. Page 30 MP3 i.

Page 32 MP3 i. Page 33 MP3 i. Page 34 MP3 i. Page 35 MP3 i. Page 36 MP3 i. Page Checking The Spark Advance MP3 i. Page 39 MP3 i. Page Spark Plug MP3 i. Page 41 MP3 i. Page Air Filter MP3 i. Page 43 MP3 i. Page Engine Oil Filter MP3 i. Recommended products eni i-Ride PG 5W Synthetic based lubricant for high-performance four-stroke engines. JASO MA, MA2 - API SL - ACEA A Page Oil Pressure Warning Light MP3 i.

Lubricate them and refit the mesh filter and the oil drainage plug, screwing them up to the prescribed torque. Refit the new cartridge filter being careful to lubricate the O-ring before fitting it. Page 46 MP3 i. Page Level Check MP3 i. Proceed as follows: - Rest the vehicle onto the centre stand, with the handlebar centred. Page Headlight Adjustment MP3 i. Recommended products AGIP BRAKE 4 Brake fluid.

Page Removing System Components MP3 i. THE ABOVE PROCEDURE COMPLIES WITH THE EURO- PEAN STANDARDS REGARDING MAXIMUM AND MINI- MUM HEIGHT OF LIGHT BEAMS. Page Safety Valve Check MP3 i. Page 51 MP3 i. Page 52 MP3 i.

Page 54 MP3 i. For each failure, a list of the possible causes and pertaining operations is given. Page Noisy Suspension MP3 i. Page 56 MP3 i. TROUBL - Page Electrical System INDEX OF TOPICS ELE SYS LECTRICAL SYSTEM Page 58 MP3 i. Instrument panel 2. Ambient temperature sensor 3. Turn indicator bulbs 4. Turn indicator switch 5. Emergency turn indicator switch 6. Page 59 MP3 i. Saddle opening switch Saddle opening actuator Light switch Pre-installation heated handgrips control device and leg warmer Stop light relay Electric fan relay Page 60 MP3 i.

Engine temperature sensor Fuel pump ABS control unit Rear ABS sensor Left front ABS sensor Right front ABS sensor

Manuals Brands PIAGGIO Manuals Scooter MP3 ie SPORT Business LT User manual PIAGGIO MP3 ie SPORT Business LT User Manual. Quick Links. Table of Contents. MANUALE STAZIONE DI SERVIZIO. Troubleshooting Troubleshooting 48 Engine Troubleshooting 49 Steering and suspensions troubleshooting 50 Injection system - troubleshooting hints Troubleshooting procedure Related Manuals for PIAGGIO MP3 ie SPORT Business LT Scooter PIAGGIO ZIP 50 2T User Manual Piaggio scooter 71 pages. Scooter PIAGGIO MP3 ie User Manual pages.

The availability of single versions should be checked at the official Piaggio sales network. All rights reserved. Reproduction of this publication in whole or in part is prohibited. Spa per essere utilizzato dalle officine dei concessionari e sub-agenzie Piaggio-Gilera.

Si presuppone che chi utilizza questa pubblicazione per la manutenzione e la riparazione dei veicoli Piaggio, abbia una conoscenza base dei principi della meccanica e dei procedimenti inerenti la tecnica della riparazione dei veicoli. Page 7: Safety Rules Even though the latter contains no asbestos, inhaling dust is harmful. Maintenance rules - Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or non-conforming spares may damage the vehicle.

Page 8: Vehicle Identification MP3 ie SPORT Business LT Characteristics Vehicle identification Chassis prefix A ZAPM Engine prefix B : MM The identification registration numbers consist of a prefix stamped on the chassis and engine "B" respectively, followed by a number. These num- bers must always be indicated on spare parts re- quests. Page 10 MP3 ie SPORT Business LT Characteristics Specification Desc.

Final reduction gear Gear reduction unit in oil bath. Capacities CAPACITY Specification Page 11 MP3 ie SPORT Business LT Characteristics Specification Desc. Integral braking system The system operates all three discs simultaneously and is con- trolled hydraulically via the pedal on the footrest. Wheels and tyres WHEELS AND TYRES Specification Page Table Of Contents MP3 ie SPORT Business LT Characteristics Name Torque in Nm Counterweight screw 7 to 8. Page Assembly Clearances MP3 ie SPORT Business LT Characteristics Assembly clearances Cylinder - piston assy.

HEIGHT TO MEASURE THE PISTON Specification Desc. Check the size of the sealing ring opening: Compression ring: 0. Page 16 MP3 ie SPORT Business LT Characteristics Oil scraper ring Standard coupling clearance: 0.

Page 17 MP3 ie SPORT Business LT Characteristics Diameter of crankshaft bearings. Measure the bearings on both axes x-y. Page 18 MP3 ie SPORT Business LT Characteristics Characteristic Crankshaft-crankcase axial clearance H 0. Page 20 INDEX OF TOPICS TOOL OOLING Page 23 MP3 ie SPORT Business LT Tooling Stores code Description Y Wrench for steering tube ring nut Y Air heater mounting Y Air heater Y Oil pressure check gauge Y Spacer bushing driving tube Y Crankcase splitting plate Y Punch for assembling valve seal rings TOOL - Page 24 MP3 ie SPORT Business LT Tooling Stores code Description Y Mity-Vac vacuum-operated pump Y Stroboscopic light to check timing Y Digital multimeter Y Single battery charger Y Magnetic mounting for dial gauge Y 32xmm Adaptor Y 37xmm Adaptor TOOL - Page 25 MP3 ie SPORT Business LT Tooling Stores code Description Y 42xmm Adaptor Y 52xmm Adaptor Y mm guide Y Adaptor handle Y bush valve removing tool Y mm guide Y Driven pulley roller casing fitting punch TOOL - Page 27 MP3 ie SPORT Business LT Tooling Stores code Description Y Puller for lower bearing on steering tube Y Punch for fitting bearing on steering tube Y Diagnosis Tool Y Flywheel extractor Y Piston assembly band TOOL - Page 28 MP3 ie SPORT Business LT Tooling Stores code Description Y Reprogramming kit for scooter diagnostic tester Y Pin retainers installation tool Y Pin for countershaft timing Y Flywheel lock wrench Y Driving pulley lock wrench TOOL - Page 29 MP3 ie SPORT Business LT Tooling Stores code Description Y Piston position checking tool Y Stud bolt set Y Punch for driven pulley roller casing Y Countershaft lock wrench Y Petrol pressure check kit Y Control unit interface wiring TOOL - Page 30 MP3 ie SPORT Business LT Tooling Stores code Description Y Engine support Y mm guide Y Piston fitting fork Y Engine support base Y Fitting adapter Y Flywheel lock calliper spanner y software euro 3 TOOL - Page 31 MP3 ie SPORT Business LT Tooling Stores code Description Y Parking control unit interface wiring Marelli MIU diagnosis software Marelli MIU diagnosis software Y Parallelogram and steering positioning tool Y Toe-in checking tool Y MP3 LT Toe-in tool tricycle Y Water pump overall seal replacement kit TOOL - Page 34 MP3 ie SPORT Business LT Maintenance Undo the screws "D" and remove the front grille surround Undo the two upper fastener screws "E" for the headlight assembly Undo the two lower fastener screws "F" and re- move the headlight assembly from its seat Undo the indicated screws and remove the wind- screen Undo the indicated screws and remove the spoiler Page 35 MP3 ie SPORT Business LT Maintenance Undo the indicated screws and remove the com- plete shield Once the plastics have been remove the ring nuts of the side headstock of the front suspension can be reached Unscrew the upper ring nut Bring the upper ring nut to the end of the headstock thread of the side suspension Tighten the lower ring nut to the specified torque Page Engine Oil Filter MP3 ie SPORT Business LT Maintenance Tighten upper ring nut to the specified torque with the appropriate key.

Carry out the assembly of the plastic covers in re- verse order to the disassembly. Page Spark Plug MP3 ie SPORT Business LT Maintenance - Refit the spark plug. Page Air Filter MP3 ie SPORT Business LT Maintenance Remove the dipstick and check that the oil level is slightly over the second notch starting from the lower end; if the level is below the MAX mark, it needs to be filled up with the right amount of hub oil. Page Engine Oil MP3 ie SPORT Business LT Maintenance - Dry it with a clean cloth and short blasts of compressed air.

Make sure the pre-filter and drainage plug O-rings are in good conditions. Lubricate them and refit the mesh filter and the oil drainage plug, screwing them up to the prescribed torque. Page 43 MP3 ie SPORT Business LT Maintenance Check This operation must be carried out with the engine cold and following the procedure below: - Place the vehicle on its centre stand and on flat ground.

However, this light should switch off once the engine has been started. If the light turns on during braking, at idling speed or while turning a corner, it is necessary to check the oil level and the lubrication sys Page 45 MP3 ie SPORT Business LT Maintenance - Undo the screw shown in the figure and remove the expansion tank cap on RHS.

The liquid level must always be be- tween the MIN and MAX level. Loosen the two fixing screws and remove the res- ervoir cover; Recommended products AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid Page 49 MP3 ie SPORT Business LT Troubleshooting This section makes it possible to find what solutions to apply when troubleshooting.

For each failure, a list of the possible causes and pertaining operations is given. Page 50 MP3 ie SPORT Business LT Troubleshooting Possible Cause Operation Brake disc slack or distorted Check the brake disc screws are locked; measure the axial shift of the disc with a dial gauge and with wheel mounted on the vehicle. TROUBL - Page 52 INDEX OF TOPICS ELE SYS LECTRICAL SYSTEM Page 53 MP3 ie SPORT Business LT Electrical system 1.

BATTERY 2. STARTER SOLENOID 3. STARTER MOTOR 4. FUSE 06 - 7. IGNITION KEY CONTACTS Page 54 MP3 ie SPORT Business LT Electrical system TURN INDICATOR CONTROL DEVICE AND HAZARD TURN INDICATOR SWITCH STOP BUTTONS LEFT BULBS 12VW LICENSE PLATE LAMP FRONT DAYLIGHT RUNNING LIGHT Page 55 MP3 ie SPORT Business LT Electrical system INJECTION LOAD RELAY ENGINE SPEED SENSOR LAMBDA PROBE FUEL PUMP ENGINE STOP BOOT LIGHT SWITCH SADDLE LIGHT SWITCH START-UP ENABLING REMOTE CONTROL SWITCH HEADLIGHT WITH 12VW TWIN-FILAMENT BULB Immobilizer Aerial Remove the shield back plate to reach it.

ELE SYS - Page 57 MP3 ie SPORT Business LT Electrical system 2. Geared motor Remove the legshield to reach it. Remote control switches Remove the legshield to reach it. Auxiliary fuses Remove the flap of the right-side footrest to reach these fuses. Page 58 MP3 ie SPORT Business LT Electrical system 6. Fuel level transmitter 7. HV coil Remove the central chassis cover to reach it. Lambda probe The lambda probe is mounted on the exhaust manifold.

Oil pressure sensor Remove the exhaust end to reach it. Page 59 MP3 ie SPORT Business LT Electrical system Turn indicator control device Remove the left side fairing to reach it. Voltage regulator Remove the right side fairing to reach it.

Diagnosis connector