Werkstatthandbuch suzuki ltz 400


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ISBN: 468554588
FORMAT: PDF EPUB MOBI TXT
DATEIGROSSE: 11,33

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Werkstatthandbuch suzuki ltz 400

Manuals Brands Suzuki Manuals Offroad Vehicle LT-Z Service manual Suzuki ltz Service Manual. Quick Links Download this manual. Table of Contents. Other information considered as generally known is not included. Use this. This manual will help you know the vehicle better so that you can assure your customers of fast and reliable ser.

If modifi. If you do not have the proper knowledge and tools, ask your authorized. SUZUKI motorcycle dealer to help you. Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to.

Improper repair may result in injury to the mechanic and may render the vehicle unsafe for the rider. Offroad Vehicle Suzuki QuadRacer LT-R Service Manual pages. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you. Page 3 TABLE OF CONTENTS Precautions Page 5 Table of Contents i Section 00 Precautions CONTENTS Precautions Page 6 CAUTION special meanings.

Pay special attention to the messages highlighted by these signal words. Wipe off grease rubber is positioned properly. The seal rubber may and oil if a thread is smeared with them. Terminal voltage check with a low battery voltage will lead to erroneous diagnosis. Page 10 Precautions: When checking system circuits including an electronic 4 Using continuity inspect or voltage check procedure control unit such as ECM, etc.

Page 11 Precautions: Voltage check Short circuit check Wire harness to ground If voltage is supplied to the circuit being checked, voltage 1 Disconnect the negative — cable from the battery. Special tool A : — Multi-circuit tester set Page 13 Engine Idle Speed Inspection and Adjustment.

Page 14 Use engine oil unless otherwise specified. Apply molybdenum oil solution. Page 15 J terms and abbreviations which may be used in CPU: Central Processing Unit this manual in compliance with SAE recommendations, as well as their former SUZUKI names. DC: Direct Current Ex. SAE term Abbreviation : Former SUZUKI term DMC: Dealer Mode Coupler Page 16 Voltage Regulator VR : Voltage Regulator Vehicle Side View IH BH NOTE Difference between illustration and actual vehicle may exist depending on the markets.

Water other than distilled water JASO. Suzuki recommends the use of SAE 10W engine oil. Page 18 0A-5 General Information: Country and Area Codes BH The following codes stand for the applicable country -ies and area -s. Code Country or area Effective frame No. LT-ZK9 E E. LT-ZK9 E Canada JSAAK4AA92 — LT-ZK9 E U. Wire Color Symbols BH Symbol Wire color Symbol Page 19 General Information: 0A-6 Warning, Caution and Information Labels Location BH 17 [E] [F] 11 [F] 8 [F] 6 [F] 4 [F] 9 [E] 7 [E] 1 [E],13 [E] 3 [E] 10 [E] 5 [E] 19 [B] [E], 20 [C] [F] 15 [F] 14 [E] 12 [E] [F], Page 20 0A-7 General Information: Component Location Electrical Components Location BH IH 1.

Battery 5. Ignition coil 9. Cooling fan fuse 2. Ignition fuse 6. Cooling fan relay Cooling fan 3. TO sensor IAT sensor 4. Fuel injector 8. Page 21 General Information: 0A-8 IH Mode select switch coupler GP switch Fuel level gauge Thermistor Fuel pump CKP sensor IAP sensor ECT sensor Generator TP sensor Starter motor Page 22 0A-9 General Information: Specifications Specifications BH NOTE These specifications are subject to change without notice.

Dimensions and dry mass Item Specification Overall length 1 mm Page 23 General Information: 0A Chassis Item Specification Front suspension Independent, double wishbone, coil spring, oil damped Rear suspension Swingarm type, coil spring, oil damped Front wheel travel mm 8. Page 25 General Information: 0A — — — — — Universal clamp Crankshaft installer Oil seal remover Bearing installer set Compression gauge wrench attachment attachment — — — — — Compression gauge Oil pressure gauge set Oil pressure gauge Oil pressure gauge Meter for high hose attachment Page 26 0A General Information: — — — — — Drive chain cutting Bearing remover Bearing remover Bearing installer set Bearing installer set and joining tool — — — — — Spark plug wrench set Torx wrench Rotor remover slide Rotor remover Rotor remover shaft — Maintenance intervals are expressed in terms of kilometers, miles and months for your convenience.

Interval Item Initial 1 month Every 3 months Every 6 months Air cleaner element Page 29 Maintenance and Lubrication: 0B-3 Lubrication Points BH Lubricate exposed parts Initially at 1 month and every 3 months thereafter Proper lubrication is important for smooth operation and long life of each working part of the vehicle. Major lubrication points are indicated as follows. Page 30 0B-4 Maintenance and Lubrication: Repair Instructions Air Cleaner Element Cleaning 7 Remove the drain plug 1 of the air cleaner box to BH allow any water to drain out.

Air cleaner element cleaning Every 3 months Inspect and clean the air cleaner element in the following procedures: 1 Remove the air cleaner element. Page 31 Maintenance and Lubrication: 0B-5 Valve Clearance Inspection and Adjustment 6 Remove the valve timing inspection plug 5 and BH generator cover cap 6.

Inspect valve clearance Initially at 1 month and every 6 months thereafter Inspection Tappet clearance adjustment must be checked and adjusted, a at the time of periodic inspection, b when the valve mechanism is serviced, and c when the camshafts are removed for servicing. Page 32 0B-6 Maintenance and Lubrication: 8 Insert the thickness gauge between the tappet and 3 Check the figures printed on the shim.

These figures the cam. If the clearance is out of specification, indicate the thickness of the shim, as illustrated. Page 33 Maintenance and Lubrication: 0B-7 INTAKE SIDE IH Page 34 0B-8 Maintenance and Lubrication: EXHAUST SIDE IH Page 35 Maintenance and Lubrication: 0B-9 6 Install the intake or exhaust camshafts.

This will squeeze out oil trapped between the shim and the tappet that could cause an incorrect measurement, then check the clearance again to confirm that it is within the specified range. Page 37 Maintenance and Lubrication: 0B 3 Tighten the lock-nut 1 while holding the adjuster Engine Oil and Filter Replacement 2. BH Replace engine oil 4 Install the boot correctly. Initially at 1 month and every 6 months thereafter Replace oil filter Initially at 1 month and every 6 months thereafter Oil should be changed while the engine is warm.

Page 38 0B Maintenance and Lubrication: Oil filter replacement CAUTION When reassembling the oil filter, make sure that the oil filter is installed as properly. If the filter is installed improperly, serious engine damage may result. Page 39 Maintenance and Lubrication: 0B 6 Install the oil filter cap 1 and tighten the bolts Clutch Inspection and Adjustment securely. Page 40 0B Maintenance and Lubrication: 4 Flush the radiator with fresh water if necessary.

CAUTION Replace the gasket with a new one. Page 41 Maintenance and Lubrication: 0B 9 After warming up and cooling down the engine 3 After finishing the radiator hose inspection, reinstall several times, add the engine coolant up to the full the left side cover. Radiator Hoses Replacement CAUTION Replace radiator hoses Page 42 0B Maintenance and Lubrication: Drive chain length inspection 3 Loosen or tighten the chain adjuster nut 2 until there is 30 — 40 mm 1.

Such oil can damage the O-rings. SUZUKI recommends to use this standard drive chain as a replacement. Page 44 0B Maintenance and Lubrication: Brake pedal height inspection and adjustment 1 Loosen the parking brake adjuster lock-nut 1 while holding the adjuster 2 with a wrench. Page 45 Maintenance and Lubrication: 0B Brake fluid level check Front and rear brake hose inspection Inspect brake fluid level Inspect brake hose Every 3 months Every 6 months 1 Place the vehicle on a level ground and place the Inspect the brake hoses and hose joints for crack, handlebars straight.

Page 47 Maintenance and Lubrication: 0B Check that the rear axle nut is tightened to it specified 5 Apply thread lock to the rear axle nut bolt 3. Page 48 0B Maintenance and Lubrication: Suspensions Inspection Steering System Inspection BH BH Inspect suspensions Inspect steering system Every 6 months Initially at 1 month and every 3 months thereafter Inspect the suspensions in the following procedures: Steering should be adjusted properly for smooth turning of handlebars and safe running.

Page 49 Maintenance and Lubrication: 0B Chassis Bolts and Nuts Inspection BH Tighten chassis bolts and nuts Initially at 1 month and 3 months thereafter Check that all chassis bolts and nuts are tightened to their specified torque. Page 55 Service Data: 0C-2 Item Standard Limit 0. Page 57 Service Data: 0C-4 Throttle body Item Specification Bore size 36 mm 1. Page 58 0C-5 Service Data: Item Standard Limit Front 2.

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